Shell and Tube Heat Exchanger

Leading Shell and Tube Heat Exchanger Manufacturer in Pune

At FABRI-TEK ENGINEERS, we are a premier shell and tube heat exchanger manufacturer and supplier based in Pune, India. We specialize in the custom design and fabrication of industrial heat exchangers that provide efficient and reliable thermal performance. Our expertise caters to demanding industries such as oil and gas, chemical processing, power generation, and food & beverage.

What is a Shell and Tube Heat Exchanger? A shell and tube heat exchanger is a class of heat exchanger designs. It consists of a large cylindrical shell that encloses a bundle of tubes. One fluid runs through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat between the two fluids. This design is robust and widely used for high-pressure applications.

Design and Engineering Excellence
Our engineering process is meticulous, ensuring every tube heat exchanger meets the highest standards of performance and safety.

• Thermal Design: Using advanced software, our engineers perform detailed thermal analysis, considering fluid properties, flow rates, and temperatures to guarantee optimal heat transfer efficiency.
• Mechanical Design: We design and manufacture according to globally recognized standards like TEMA (Tubular Exchanger Manufacturers Association) and ASME. This includes material selection, tube layout, and shell configuration to ensure mechanical integrity and long service life.

Materials of Construction
We fabricate S&T heat exchangers from a wide range of high-quality, certified materials to suit any application:

• Carbon Steel
• Stainless Steel (SS304, SS316, etc.)
• Duplex & Super Duplex Steel
• Exotic Alloys like Inconel, Hastelloy, and Titanium

• High Efficiency: Optimized designs provide maximum thermal performance, improving process efficiency and reducing energy costs.
• Durable & Robust: Built to withstand high pressures and temperatures, ensuring a long operational lifespan.
• Corrosion Resistance: Proper material selection ensures resistance to corrosive media, minimizing maintenance costs.
• Customization: As a leading shell and tube heat exchanger supplier, we offer fully customized solutions to meet your unique size, material, and performance requirements.

Our industrial heat exchangers are vital in numerous sectors:

• Oil and Gas: Used in refineries and processing plants as coolers, heaters, condensers, and reboilers.
• Chemical Processing: For controlling reaction temperatures and processing chemicals.
• Power Generation: Essential in steam cycles at fossil fuel and nuclear power plants.
• Food and Beverage: For pasteurization, sterilization, and other temperature-critical processes.

Our commitment to quality is absolute. Every shell heat exchanger undergoes rigorous testing:

• Non-Destructive Testing (NDT): We employ methods like penetrant testing, radiography, and ultrasonic testing to verify weld and material integrity.
• Hydrostatic Testing: Each unit is pressure-tested to ensure it is leak-proof and can safely handle its design pressure.
• Material Traceability: We maintain full records and certification for all materials used in fabrication.

Certification and Compliance: Our heat exchangers are manufactured to meet all relevant industry standards, including TEMA, ASME U Stamp, Pressure Equipment Directive (PED) (2014/68/EU), and TRCU Certification, ensuring global compliance and safety.