01
Fixed Tube Sheet Heat Exchanger
A practical configuration for applications where the shell and tube bundle arrangement can accommodate the expected thermal conditions and cleaning requirements.
Industrial Heat Transfer • Heating • Cooling • Condensation
Shell and Tube Heat Exchanger Manufacturer in India
Fabri-Tek Engineers designs and manufactures shell and tube heat exchangers for industrial processes where controlled and reliable heat transfer is required. Our equipment can be configured for heating, cooling, condensation, evaporation and heat recovery duties across chemical, pharmaceutical, food, oil & gas, power, water treatment and general process industries.
ASME
U Stamp certified manufacturing capability
Custom
Equipment developed around process requirements
NDT
Inspection and testing support as specified
Global
Serving industrial buyers in India and overseas
What Is a Shell and Tube Heat Exchanger?
A shell and tube heat exchanger is a process heat transfer device consisting of a shell containing a bundle of tubes. One fluid passes through the tubes while another fluid flows on the shell side around the tube bundle. Heat moves through the tube walls between the two streams without direct contact, allowing the equipment to perform controlled heating or cooling. Depending on the process, the same basic arrangement can also be used for condensation, evaporation and heat recovery.
Built around the process:
shell diameter, tube arrangement, tube sheet, baffles, channels, nozzles and materials can be configured according to project requirements.
Custom Shell and Tube Heat Exchangers for Process Applications
Heat exchanger performance depends on more than equipment size. Process conditions, fluid properties, allowable pressure drop, fouling, corrosion and available plant space all influence the final configuration.
Fabri-Tek Engineers manufactures custom shell and tube heat exchangers for process heating, cooling, condensation, evaporation, oil cooling, utility services, solvent recovery and heat recovery applications.
Depending on the project, our fabrication scope can include shell fabrication, tube sheet machining, tube preparation, tube bundle assembly, tube expansion, welding, dimensional inspection, pressure testing and final documentation.
Equipment can be developed from customer drawings, specifications, datasheets or project requirements, subject to technical review and applicable design requirements.
Shell and Tube Heat Exchanger Technical Specifications
The final design is established according to thermal duty, process fluids, operating conditions, materials, maintenance requirements and project specifications.
| Specification | Available Configuration / Support | Application Consideration |
|---|---|---|
| Exchanger Configuration | Fixed tube sheet, U-tube, floating head, condenser, cooler, heater and custom process exchanger | Selected according to thermal expansion, cleaning and maintenance requirements |
| Material of Construction | Stainless steel, carbon steel, duplex, super duplex, copper alloys, Inconel, Hastelloy, titanium and alloy steel | Material selection based on process fluid, corrosion conditions and operating temperature |
| Thermal Duty | Heating, cooling, condensation, evaporation and heat recovery | Configuration developed around required heat transfer duty |
| Main Components | Shell, tubes, tube sheets, baffles, channels, heads, nozzles, supports and expansion provisions where required | Components are selected to suit process and mechanical requirements |
| Inspection & Testing | Visual inspection, dimensional checks, DPT, RT, UT, MPT, hydrostatic and pneumatic testing as specified | Supports verification of fabrication and pressure integrity |
| Documentation | Material certificates, inspection reports, NDT reports, pressure test reports, dimensional reports and TPI records | Provides project traceability and supports customer quality requirements |
Types of Shell and Tube Heat Exchangers
Different exchanger arrangements are used depending on thermal expansion, cleaning access, process conditions, maintenance strategy and project requirements.
02
U-Tube Heat Exchanger
Uses U-shaped tubes to provide flexibility for differential thermal expansion and can be suitable for selected high-temperature process duties.
03
Floating Head Heat Exchanger
Designed with a removable tube-side arrangement that can provide greater flexibility for thermal expansion and maintenance access.
04
Shell and Tube Condenser
Configured for condensing vapor streams using an appropriate cooling medium on the opposite side of the exchanger.
05
Industrial Coolers & Heaters
Custom exchangers for process cooling, oil cooling, water heating, utility systems and other controlled temperature duties.
06
Custom Process Heat Exchangers
Project-specific equipment manufactured according to customer drawings, datasheets, process conditions and inspection requirements.
Materials Used for Heat Exchanger Fabrication
The material of construction is selected according to fluid compatibility, corrosion conditions, temperature, pressure and expected operating environment.
SS
Stainless Steel 304 / 316
CS
Carbon Steel
CU
Copper & Copper Alloys
DX
Duplex Stainless Steel
SD
Super Duplex Steel
IN
Inconel Alloys
HA
Hastelloy Alloys
TI
Titanium & Alloy Steel
Shell and Tube Heat Exchanger Manufacturing Process
A structured manufacturing workflow helps maintain dimensional accuracy, material traceability, fabrication quality and inspection compliance throughout the project.
Process Review
Review heat duty, process fluids, flow rates, temperatures, pressures, fouling conditions and material requirements.
Configuration Review
Establish the appropriate shell, tube bundle, tube sheet, baffle, channel, nozzle and support arrangement.
Material Planning
Plan shell, tube, tube sheet and associated materials based on the process environment and project specification.
Fabrication & Assembly
Carry out shell fabrication, machining, tube bundle preparation, welding, tube expansion and assembly operations.
Inspection & Dispatch
Complete specified inspections, NDT, pressure testing, documentation review and final preparation for dispatch.
Quality Control, Inspection & Testing
Inspection and testing activities are planned according to project specifications, applicable requirements and the agreed quality plan.
VI
Visual & Dimensional Inspection
Checks overall workmanship, weld appearance, dimensions, component fit-up, tube bundle assembly and fabrication details.
ND
Non-Destructive Testing
DPT, RT, UT and MPT can be arranged where specified to evaluate weld quality and component integrity.
HT
Pressure Testing
Hydrostatic or pneumatic testing can be performed as applicable to verify pressure boundary integrity before release.
TP
Third-Party Inspection
Inspection coordination can be provided for EPC contractors, consultants, client representatives and export projects.
Industries Served by Our Heat Exchangers
Shell and tube heat exchangers are used across industries where process streams require controlled thermal energy transfer.
CH
Chemical Industry
Equipment for process heating, cooling, condensation, solvent recovery and temperature control applications.
PH
Pharmaceutical Industry
Stainless steel heat transfer equipment for selected pharmaceutical and hygienic process applications.
OG
Oil & Gas
Heat transfer equipment for oil cooling, process services, utility systems and related industrial applications.
PW
Power & Utilities
Equipment for utility services, cooling systems, heating duties, heat recovery and industrial thermal processes.
Frequently Asked Questions About Shell and Tube Heat Exchangers
Common technical and purchasing questions for customers evaluating industrial shell and tube heat exchanger solutions.
What is a shell and tube heat exchanger used for?
A shell and tube heat exchanger is used to transfer heat between two separate process streams. Typical duties include heating, cooling, condensation, evaporation and heat recovery without directly mixing the fluids.
Does Fabri-Tek Engineers manufacture shell and tube heat exchangers in India?
Fabri-Tek Engineers manufactures custom shell and tube heat exchangers in India for chemical, pharmaceutical, food and beverage, oil and gas, power, water treatment and other process industries.
What types of shell and tube heat exchangers can be manufactured?
Available configurations can include fixed tube sheet, U-tube and floating head designs, along with application-specific condensers, coolers, heaters and custom process heat exchangers.
Which materials are available for shell and tube heat exchangers?
Depending on the process, equipment can be fabricated from stainless steel, carbon steel, duplex and super duplex steels, copper alloys, Inconel, Hastelloy, titanium and other suitable materials.
What information is required for a heat exchanger quotation?
Useful quotation information includes heat duty, process fluids, flow rates, inlet and outlet temperatures, operating or design pressure, material of construction, exchanger type, available drawings or datasheets, inspection requirements and delivery location.
Can heat exchangers be manufactured according to customer drawings?
Yes. Custom fabrication can be considered based on customer drawings, datasheets, technical specifications and project requirements after engineering and manufacturing review.
Looking for a Custom Shell and Tube Heat Exchanger?
Send your process details, heat duty, fluid information, pressure, temperature, material requirement, exchanger configuration and available drawings. Our team can review the requirement and respond with the appropriate manufacturing scope.
Contact Fabri-Tek Engineers
Address:
Plot No. 151, S Block, MIDC, Behind Century Enka, Bhosari, Pune - 411026, Maharashtra, India.
Phone:
+91 96840 09185
Email:
info@fabritekengineers.com
For project enquiries:
Shell and tube heat exchangers, condensers, coolers, heaters, process equipment, pressure vessels and industrial fabrication requirements.