Process Reactors

Design and Engineering : Customized Solutions Every industry has its unique process requirements, and our team of experienced engineers works closely with clients to design process reactors that meet their specific requirements, including reactor type, material, and size. We use advanced software like PV Elite and simulation tools to design chemical reactors that meet the specific requirements of our clients, ensuring that every reactor is optimized for performance, efficiency, and safety. Our design capabilities include: Reactor sizing and layout Material selection and specification Structural analysis and simulation.

Materials Selection : The selection of materials is critical in Process reactor manufacturing, as it directly impacts the performance, safety, and longevity of the reactor. We offer a range of materials carbon steel, stainless steel, aluminium, duplex, super duplex, Inconel, hastelloy, Alloy steel, titanium, and exotic alloys, that are corrosion-resistant and durable. Our materials are certified to meet the relevant industry standards, and we work closely with our clients to select the most suitable material for their specific application.

Fabrication and Manufacturing :

Precision and Attention to Detail Our state-of-the-art manufacturing facility is equipped with advanced machinery and equipment. Our skilled technicians and welders work together to cut, shape, and assemble the reactor components, ensuring that every weld and joint meets the highest standards of quality. We employ a range of fabrication techniques, including rolling, forming, and machining, to produce reactors that meet the required specifications.

Types of Process Reactors We manufacture a range of process reactors, including :

Batch Reactors : We design and fabricate batch reactors for Process synthesis, catalysis, and biotechnology applications.

Continuous Reactors : We design and fabricate continuous reactors for high-volume Process processing applications.

Plug Flow Reactors : We design and fabricate plug flow reactors for applications that require precise control over reaction conditions.

Stirred Tank Reactors : We design and fabricate stirred tank reactors for applications that require efficient mixing and heat transfer.

Quality Control and Testing : Quality control is an integral part of our manufacturing process, and we employ a range of testing and inspection methods to ensure that our Process reactors meet the highest standards of quality and safety, these include.

Visual inspection : Our experienced inspectors visually examine the reactor for any defects or imperfections.

Non-destructive testing (NDT) : We use techniques such as penetrant testing, radiography, ultrasonic testing, and magnetic particle testing to detect any defects or flaws in the reactor.

Hydrostatic testing :The reactor is subjected to a hydrostatic pressure test to ensure that it can withstand the intended pressure.

Material testing :We conduct material testing, including tensile testing, impact testing, and corrosion testing, to ensure that the materials meet the required specifications.

Certification and Compliance : Our Process reactors are designed and manufactured to meet the relevant industry standards and regulations, including ASME U Stamp, Pressure Equipment Directive (PED) (2014/68/EU), TRCU Certification. We work closely with third-party inspection agencies to ensure that our reactors meet the required certification and compliance requirements.