High-Quality Chemical Reactors & Process Vessels

Chemical Reactor Design and Engineering: Customized Solutions : Every industry has unique process requirements. Our team of experienced chemical engineers works closely with clients to deeply understand their specific needs. We utilize advanced software like PV Elite and sophisticated simulation tools to design chemical reactors that precisely meet client specifications, ensuring each reactor is optimized for superior performance, maximum efficiency, and paramount safety. Our comprehensive design capabilities include: Reactor sizing and layout, Material selection and specification, and Detailed structural analysis and simulation.

Optimal Materials Selection for Chemical Reactors: Corrosion Resistance and Durability : The selection of materials is a critical factor in chemical reactor manufacturing, directly impacting the reactor's performance, safety, and longevity. We offer a wide range of high-grade materials, including carbon steel, stainless steel, aluminium, duplex steel, super duplex steel, Inconel, Hastelloy, alloy steel, titanium, and other exotic alloys, all chosen for their exceptional corrosion resistance and durability. All our materials are certified to meet relevant industry standards, and we collaborate closely with our clients to select the most suitable material for their specific chemical reactor application.

Precision Fabrication and Manufacturing of Chemical Reactors : Our state-of-the-art manufacturing facility is equipped with advanced machinery and equipment for chemical reactor fabrication. Our skilled technicians and certified welders work cohesively to meticulously cut, shape, and assemble all reactor components, ensuring that every weld and joint adheres to the highest quality standards. We employ a range of advanced fabrication techniques, including precise rolling, expert forming, and accurate machining, to produce industrial reactors that consistently meet the required specifications.

Rigorous Quality Control and Testing for Chemical Reactors : Quality control is an integral and continuous part of our chemical reactor manufacturing process. We implement a comprehensive range of stringent testing and inspection methods to ensure that all our chemical reactors meet the highest standards of quality, safety, and operational reliability. These methods include:

Visual Inspection: Our experienced inspectors meticulously examine each chemical reactor for any potential defects or imperfections.

Non-Destructive Testing (NDT): We utilize advanced techniques such as radiography, ultrasonic testing, and magnetic particle testing to detect any internal or surface defects or flaws within the reactor components.

Hydrostatic Testing: Each chemical reactor undergoes a rigorous hydrostatic pressure test to confirm its ability to safely withstand the intended operating pressure.

Material Testing: We conduct comprehensive material testing, including tensile testing, impact testing, and corrosion testing, to verify that all materials meet the required specifications and performance criteria.

Certification and Compliance for Chemical Reactors : All our chemical reactors are designed and manufactured in strict adherence to relevant industry standards and regulations, including ASME U Stamp, Pressure Equipment Directive (PED) (2014/68/EU), and TRCU Certification. We work diligently with accredited third-party inspection agencies to ensure that all our industrial reactors meet and exceed the required certification and compliance requirements, guaranteeing peace of mind for our clients.