Chemical Reactors

Chemical reactors are a critical component in various industries, including chemical processing, pharmaceuticals, and oil and gas, where they play a vital role in facilitating chemical reactions and processes. The manufacturing of chemical reactors requires precision, expertise, and attention to detail to ensure the integrity and reliability of these critical assets. EXPORT ORDERS.

Design and Engineering :

Customized Solutions Every industry has its unique process requirements, and our team of experienced engineers works closely with clients to understand their specific needs. We use advanced software like PV Elite and simulation tools to design chemical reactors that meet the specific requirements of our clients, ensuring that every reactor is optimized for performance, efficiency, and safety. Our design capabilities include: Reactor sizing and layout Material selection and specification Structural analysis and simulation.

Materials Selection

Corrosion Resistance and Durability The selection of materials is critical in chemical reactor manufacturing, as it directly impacts the performance, safety, and longevity of the reactor. We offer a range of materials carbon steel, stainless steel, aluminium, duplex, super duplex, Inconel, hastelloy, Alloy steel, titanium, and exotic alloys, that are corrosion-resistant and durable. Our materials are certified to meet the relevant industry standards, and we work closely with our clients to select the most suitable material for their specific application.

Fabrication and Manufacturing

Precision and Attention to Detail Our state-of-the-art manufacturing facility is equipped with advanced machinery and equipment. Our skilled technicians and welders work together to cut, shape, and assemble the reactor components, ensuring that every weld and joint meets the highest standards of quality. We employ a range of fabrication techniques, including rolling, forming, and machining, to produce reactors that meet the required specifications.

Quality Control and Testing :

Quality control is an integral part of our manufacturing process, and we employ a range of testing and inspection methods to ensure that our chemical reactors meet the highest standards of quality and safety, These include.

Visual inspection : Our experienced inspectors visually examine the reactor for any defects or imperfections.

Non-destructive testing (NDT) : We use techniques such as radiography, ultrasonic testing, and magnetic particle testing to detect any defects or flaws in the reactor.

Hydrostatic Testing : The reactor is subjected to a hydrostatic pressure test to ensure that it can withstand the intended pressure.

Material testing : We conduct material testing, including tensile testing, impact testing, and corrosion testing, to ensure that the materials meet the required specifications.

Certification and Compliance :

Our chemical reactors are designed and manufactured to meet the relevant industry standards and regulations, including ASME U Stamp, Pressure Equipment Directive (PED) (2014/68/EU), TRCU Certification. We work closely with third-party inspection agencies to ensure that our reactors meet the required certification and compliance requirements.