Custom Process Vessels

**Meeting Your Specific Needs for Process Vessels:**
Every industry has its unique requirements, and **process vessels** are no exception. At **FABRI-TEK ENGINEERS**, we understand the importance of **customization in process vessel manufacturing**. Our team of experienced engineers works closely with clients to understand their specific needs, including the type of fluid or gas to be processed, operating temperature and pressure, agitation or mixing requirements, and required certifications. We utilize advanced software like PV Elite and sophisticated simulation tools to design **bespoke process vessels** that meet all client specifications, ensuring optimal performance, efficiency, and safety for your operations.

Once the **process vessel design** is finalized and approved, the **fabrication process** commences at our **state-of-the-art manufacturing facility**. Equipped with advanced machinery and precision tools, including automated welding systems, forming equipment, and comprehensive inspection apparatus, our facility ensures superior production. Our skilled technicians and certified welders work meticulously to cut, shape, and assemble every **vessel component**, ensuring that every weld and joint meets the highest international standards of quality and applicable **Design Codes**. Our commitment to **precision fabrication** ensures the longevity and reliability of your process equipment.

Materials Selection for Corrosion Resistance and Durability: The selection of materials is paramount in **process vessel manufacturing**, as it directly impacts the performance, safety, and operational longevity of the vessel, particularly in corrosive or high-temperature environments. We offer an extensive range of high-quality materials, including various grades of **stainless steel (SS 304, SS 316, etc.), carbon steel, duplex steel, super duplex steel, Inconel, Hastelloy, Alloy steel, titanium, aluminium, and other exotic alloys**. All our materials are certified to meet relevant industry standards such as **ASME, PED, and TRCU**. We work closely with our clients to select the most suitable material that provides optimal **corrosion resistance** and durability for their specific application, considering the process media and operating conditions.

Precision Design and Fabrication Expertise: Our **state-of-the-art manufacturing facility** is equipped with advanced machinery and modern fabrication technologies, reflecting our commitment to **precision and attention to detail** in every **process vessel**. Our skilled technicians and certified welders expertly execute various fabrication techniques, including **rolling, forming, machining, and specialized welding procedures**, to produce vessels that precisely meet the required specifications and design parameters. We focus on delivering superior craftsmanship in every aspect, from initial design to final assembly, ensuring the highest standards of quality and performance for your **industrial process vessels**.

Rigorous Quality Control and Testing for Process Vessels: **Quality control** is an integral part of our **process vessel manufacturing** workflow. We employ a comprehensive range of rigorous testing and inspection methods to ensure that all our vessels meet the highest standards of quality, safety, and reliability. These include:

• Visual Inspection: Our experienced inspectors meticulously examine each **process vessel** for any surface defects, imperfections, or fabrication anomalies, ensuring impeccable finish and structural soundness.


• Non-Destructive Testing (NDT): We utilize advanced NDT techniques such as **Dye Penetrant Testing (DPT), Radiography Testing (RT), Ultrasonic Testing (UT), and Magnetic Particle Testing (MPT)** to detect any internal or surface flaws in welds and base materials, ensuring the vessel's structural integrity.


• Hydrostatic Testing: Each **process vessel** undergoes a hydrostatic pressure test, where it is filled with water and pressurized to a predetermined level, to verify its ability to safely withstand the intended operating pressure.


• Material Testing: We conduct comprehensive material testing, including **tensile testing, impact testing (Charpy V-notch), and corrosion resistance testing**, to confirm that the materials meet the required mechanical properties and chemical specifications for their intended application.

Certification and Compliance: Our **process vessels** are meticulously designed and manufactured to comply with and exceed relevant international industry standards and regulations. This includes standards such as **ASME (American Society of Mechanical Engineers) codes (e.g., ASME Section VIII, Division 1 for pressure vessels)**, the **Pressure Equipment Directive (PED) (2014/68/EU)** for the European market, and **TRCU Certification** for the Eurasian Economic Union. We collaborate closely with authorized third-party inspection agencies to ensure that all our **process vessels** achieve the necessary certifications and compliance requirements, guaranteeing global acceptance and operational safety.