Process Vessels
Process vessels are a crucial component in various industries, including chemical processing, pharmaceuticals, food and beverage, and oil and gas, where they play a vital role in storing, mixing, and processing fluids and gases. The manufacturing of process vessels requires a deep understanding of the specific requirements of each industry and the ability to design and fabricate vessels that meet those needs .
Meeting Your Specific Needs Every industry has its unique requirements, and process vessels are no exception. At FABRI-TEK ENGINEERS, we understand the importance of customization in process vessel manufacturing. Our team of experienced engineers works closely with clients to understand their specific needs, including the type of fluid or gas to be processed, operating temperature and pressure, and the desired level of agitation or mixing. We use advanced software like PV Elite and simulation tools to design vessels that meet the specific requirements of our clients, ensuring that every vessel is optimized for performance, efficiency, and safety.
Once the design is finalized, the fabrication process begins. Our state-of-the-art manufacturing facility is equipped with advanced machinery and equipment, including welding machines, and inspection tools. Our skilled technicians and welders work together to cut, shape, and assemble the vessel components, ensuring that every weld and joint meets the highest standards of quality and Design Code.
Materials Selection :
Corrosion Resistance and Durability The selection of materials is critical in process vessel manufacturing, as it directly impacts the performance, safety, and longevity of the vessel. We offer a range of materials, including stainless steel, carbon steel, duplex, super duplex, Inconel, hastelloy, Alloy steel, titanium, aluminium, and exotic alloys, that are corrosion-resistant and durable. Our materials are certified to meet the relevant industry standards, and we work closely with our clients to select the most suitable material for their specific application.
Design and Fabrication
Precision and Attention to Detail Our state-of-the-art manufacturing facility is equipped with advanced machinery. Our skilled technicians and welders work together to cut, shape, and assemble the vessel components, ensuring that every weld and joint meets the highest standards of quality. We employ a range of fabrication techniques, including rolling, forming, and machining, to produce vessels that meet the required specifications.
Quality control is an integral part of our manufacturing process, and we employ a range of testing and inspection methods to ensure that our vessels meet the highest standards of quality and safety These include.
Visual inspection : Our experienced inspectors visually examine the vessel for any defects or imperfections.
Non-destructive testing (NDT) : We use techniques such as penetrant test, radiography, ultrasonic testing, and magnetic particle testing to detect any defects or flaws in the vessel.
Hydrostatic testing : The vessel is subjected to a hydrostatic pressure test to ensure that it can withstand the intended pressure.
Material testing : We conduct material testing, including tensile testing, impact testing, and corrosion testing, to ensure that the materials meet the required specifications.
Certification and Compliance :
Our process vessels are designed and manufactured to meet the relevant industry standards and regulations, including ASME U Stamp, Pressure Equipment Directive (PED) (2014/68/EU), TRCU Certification. We work closely with third-party inspection agencies to ensure that our vessels meet the required certification and compliance requirements.
Process vessel manufacturing is a complex process that requires precision, expertise, and attention to detail. At FABRI-TEK ENGINEERS, we are committed to producing high-quality process vessels that meet the specific needs of our clients. Our team of experienced engineers, technicians, and inspectors work together to ensure that every vessel that leaves our facility meets the required specifications and standards. Whether you are in the chemical processing, pharmaceuticals, food and beverage, or oil and gas industry, we have the expertise and capabilities to design and manufacture process vessels that meet your specific needs.
